All moulded and erected items will comply with the project specification and muolding requirements as per the applicable codes and specifications.
2. MOULDING PROCEDURES
Required moulding procedure specification shall be prepared be quality controller and procedures qualification and moulder qualifications shall be conducted as per the project/client requirements.
When moulding procedure are readily available from earlier project files, quality controller will select and compile required procedures and redocument them for the projects.
Testing Procedures: Quality controller will prepare written procedures in accordance with project specification and codes, which will be reviewed and approved by client.
All results shall be recorded in test report. If required third party shall be nominated to witness the testing.
The production supervisor/site engineer will be responsible for ensuring the application of correct testing procedure.
Quality assurance inspector will approve the correctness of the procedure to the applied and any non conformity will be reported to the supervisor for corrective measures.
Quality controller will check the system prior to testing along with production supervisor/site engineer and review all other inspection documents and ensure that the system is acceptable for testing.
Quality controller along with production supervisor/ site engineer will witness the testing.
The production supervisor will prepare a testing record and attach the testing chart, witch will be reviewed and approved by quality assurance inspector before submitting to athorized inspector for acceptance.
4. STORAGE OF CONSUMABLES
All consumables shall be strictly stored as per the manufacturers recommendations. Production supervisor/site engineer will be responsible for maintaining quality level of moulding consumables and controlling the issue retrieval of electrodes.
5. NON DESTRUCTIVE TESTING CONTROL.
All destructive testing shall be done by an approved third party nominated by the client.
Prior to appointing any third party the client’s approval shall be obtained.
Any failure and observation occurred during N.D.T. shall be recorded in the non conformance report and corrective actions shall be taken by the quality controller.
An N.D.T. inspection shall be carried out by the third party for conformity. All the non destructive testing reports shall be forwarded to the client with the final documentation.
6. FINAL INSPECTION
The final inspection shall be carried out by the quality controller and recorded in the final inspection report as per the project specification and contract.
7. FINAL DOCUMENTATION
All N.D.T. reports including non conformance reports will form part of the final documentation.
All N.D.T. reports will be kept in safe storage for a period stipulated in the applicable codes and specification. All results will be traceable by proper records at any time during that period.
Final documentation shall include raw material approval/approved moulding procedure/consumable certificate/dimensional inspection report/final inspection report etc.